Copper trace width for a target current & temperature rise, per the IPC-2221 formula
Trace Location
Requirements
Result
Minimum Trace Width
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Cross-section Area
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Copper Thickness
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Trace Resistance
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Voltage Drop @ I
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Formula (IPC-2221, external): I = 0.048 × ΔT0.44 × A0.725 —
(internal): I = 0.024 × ΔT0.44 × A0.725, where A is cross-section area in mils² (1 mil = 0.001 in).
Solved for area: A = (I / (k×ΔT0.44))1/0.725, then width = A / copper-thickness.
Trace resistance uses copper resistivity ρ = 1.68×10⁻⁸ Ω·m.
This is the standard simplified IPC-2221 model used by most online trace-width tools; for high-current power planes or dense multilayer boards, verify against your fab's capabilities and, for critical designs, IPC-2152.